Engineering Services

Reverse Engineering

Mach One’s reverse engineering services support operational continuity for commercial operators, military fleets, and MROs by reproducing discontinued parts and restoring outdated engineering documentation.

  • 3D Scanning & Digitization

  • Tolerance Analysis

  • Comprehensive Analysis

Aircraft Repair & Modification Substantiation

Mach One Solutions provides aircraft structural repair substantiation for Part 145 repair stations, Part 121 and 135 operations, and MRO facilities.

  • Composite Repair, Design, & Analysis

  • Data Packages for FAA Approval

  • Repair Plans & Work Instructions

Advanced Composites & Manufacturing Simulation

With ESI Group’s PAM composites, Mach One predicts distortion and defects as well as optimizes performance design for manufacturing.

  • Cure Process Analysis & Optimization

  • Resin Injection & Infusion

  • Preforming & Thermoforming Analysis

Composite Tooling Design

Mach One designs prototpype and low volume tooling for aerospace composite manufactures.

  • 3D Printed Composite Tooling Design

  • Machined Composite Tooling

  • Tooling Analysis & Optimization